A manufacturer wants to "use GenAI to reduce machine downtime". What questions do you ask and what do you propose?
Think first
Distinguish predicting failures (sensor data) from fixing them faster (knowledge). GenAI fits one far better than the other.
Strong answer
Downtime has two levers: fewer failures and faster repair. Predicting failures is a time-series problem on sensor data; it needs instrumented machines and failure history, and GenAI adds little. Faster repair is a knowledge problem: technicians searching manuals, past work orders and tribal knowledge. That is where retrieval and generation help. Ask: what is mean time to repair today, how much of it is diagnosis versus waiting for parts, what documentation exists and in what languages, and can technicians use a device on the floor (gloves, noise, connectivity). Propose a technician assistant over manuals and historical work orders, answering with citations and refusing when no source covers a safety-critical step. Measure MTTR on a pilot line versus a comparable line. Mention predictive maintenance as a separate, longer track if sensor data exists.
Weak-answer indicators
- Promises GenAI will predict failures
- Ignores floor conditions such as gloves, noise and offline use
- No safety refusal behaviour
Likely follow-up questions
- Half the work orders are free text in three languages. How does that change the design?